POLYESTER Project 9

Because my interior is finally finished, its again time to change some
exterior parts again ... starting with the tail light units.
To be honest; I saw a puma driver with tail units without the cover glass, but
he kept the origional plastic light unit. I'm trying to make the unit
in polyester and give it a part of my personal touch ... =)

The origional left light unit
Without the cover glass and yellow and white light covers
Also removed the middle red part
Mould preparation
Making the outer mould

 

The mould broke in 3 parts due to some chemical reaction on the tail light unit ...

Making of the poly part
(in the mould)
Poly part stuck in the mould =(
Using some origional plastic parts
... and adjusting them
Assembling to the rear bumper
After sanding
   
Rough result